Daewoo Tacuma/Rezzo Body Repair Manual, Electrical Wiring Diagrams, Labour Time Guide, Pre-delivery Inspection, Service Manual

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Similar Manual: Daewoo Service Manual


Based on the Daewoo Nubira J100 compact car, GM Daewoo built this MPV since 2000. It comes with 1.6L DOHC L4 engine and 2.0L DOHC engine L4 combined with either 4 speed automatic or 5 speed manual transmission.

This online manual provides sufficient information to repair/ service components/ parts of Daewo Tacuma/ Daewoo Rezzo, labour manual guide, body repair manual and wiring diagram. It also consists useful information of troubleshooting, removing, installing, checking, adjusting of Daewoo Tacuma/ Rezzo.

Contents:

  • Body Repair Manual
    • SERVICE NOTICE [ SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ]
    • 1. GENERAL INFORMATION [ GENERAL INSTRUCTION ~ IMPORTANT SAFETY NOTICE ~ BODY SAFETY ~ LOADS ON BODY PARTS ~ USE OF NEW HIGH-QUALITY MATERIALS ~ CORROSION PROTECTION ~ SUMMARY ~ ZINC TREATED STEEL PLATE REPAIR ~ TECHNICAL ILLUSTRATION ~ BODY REPAIR PROCEDURES ]
    • 2. PREPARATIONS OF BODYWORK [ GENERAL DESCRIPTION ~ CHECKPOINTS ~ CORRECTION OF THE DAMAGED AREA ~ MEASURING SYSTEMS (WITHOUT SMALL DAMAGE) ]
    • 3. WELDING AND TOOLS [ SPOT WELDING ~ GAS WELDING ~ CARBON DIOXIDE ARC WELDER(MIG ARC WELDING) ~ REPAIR TOOLS ]
    • 4. FRONT [ FRONT PANEL ~ FRONT WHEELHOUSE ~ FRONT LONGITUDINAL ~ SUPPORT CONTROL ARM ~ FRONT PILLAR ]
    • 5. ROOF, BACK PANEL AND REAR FLOOR PANEL [ ROOF ~ BACK PANEL ~ REAR FLOOR PANEL ]
    • 6. FRAME DOOR OPENING, DOOR AND SIDE PANEL OUTER [ FRAME DOOR OPENING ~ DOOR ~ SIDE PANEL OUTER ]
    • 7. FENDER, HOOD AND TRUNK LID [ FENDER ~ HOOD ~ TRUNK LID ]
    • 8. BODY DIMENSION [ BODY DRAWING ~ BODY WELDING DIAGRAM ~ GAP CHART ]
    • 9. SEALING, CAULKING AND DEADNER [ SEALING & CAULKING ~ DEADNER ]
    • 10. RUST PREVENTION [ ZINC TREATED STEEL PLATE REPAIR ~ RUST PREVENTIVE PROCE-DURE ]
    • 11. BODY-FRAME REPAIR EQUIPMENT [ EXAMPLE: STRAIGHTENING BODY-DAMAGE ]
  • Electrical Wiring Diagrams
    • LHD – Left-Hand Drive [ 1. HOW TO READ ELECTRICAL WIRING DIAGRAM ~ 2. POSITION OF CONNECTORS AND GROUNDS ~ 3. WIRING DIAGRAM FOR POWER SUPPLIES ~ 4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK ~ 5. ELECTRICAL WIRING DIAGRAMS ]
    • RHD – Right-Hand Drive [ 1. HOW TO READ ELECTRICAL WIRING DIAGRAM ~ 2. POSITION OF CONNECTORS AND GROUNDS ~ 3. WIRING DIAGRAM FOR POWER SUPPLIES ~ 4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK ~ 5. ELECTRICAL WIRING DIAGRAMS ]
  • Labour Time Guide
    • 0. General Information [ GENERAL INFORMATION ]
    • 1. Engine [ SOHC ENGINE MECHANICAL ~ DOHC ENGINE MECHANICAL ~ ENGINE COOLING ~ ENGINE ELECTRICAL ~ ENGINE CONTROLS ~ ENGINE INTAKE & EXHAUST ]
    • 2. Suspension [ FRONT SUSPENSION ~ REAR SUSPENSION ~ TIRES & WHEEL ~ INTELLIGENT CONTROL SUSPENSION ]
    • 3. Driveline Axle [ DRIVE LINE / AXLE ]
    • 4. Brakes [ HYDRAULIC BRAKE ~ MASTER CYLINDER & POWER BOOSTER FATIH FIRDAUS~ FRONT BRAKES ~ REAR BRAKES ~ ANTI-LOCK BRAKES SYSTEM ~ PARKING BRAKES ]
    • 5. Transmissions/Transaxle [ 4T40E AUTO T/A ~ ZF 14HP/16HP AUTO TRANSAXLE ~ AISIN 50-40LE AUTO TRANSAXLE ~ FIVE-SPEED MANUAL TRANSAXLE ~ CLUTCH ]
    • 6. Steering [ POWER STEERING SYSTEM ~ MANUAL STEERING GEAR ~ STEERING WHEEL & COLUMN ]
    • 7. (HVAC) Heating, Ventilation, and Air Conditioning [ HEATING & VENTILATION ~ HVAC CONTROL ]
    • 8. Restraints [ SEAT BELTS ~ RESTRAINTS S. I. R (SUPPLEMENTAL INFLATABLE RESTRAINTS) ]
    • 9. Body and Accessories [ BODY WIRING SYSTEM ~ LIGHTING SYSTEM ~ WIPER/WASHER SYSTEM ~ INSTRUMENT DRIVER SYSTEM ~ AUDIO & ANTI-THEFT SYSTEM ~ INTERIOR TRIM ~ SEATS ~ GLASS & MIRRORS) ~ EXTERIOR PARTS ~ BUMPERS & FASCIAS ~ 9-P - Doors ~ 9-Q - Roof ~ 9-R - Body Front End ~ BODY REAR END ]
    • 10. Paint [ PAINT ]
    • 11. Appendix [ 10 PAINT EXTERIOR ]
  • Pre-delivery Inspection
    • FOREWORD [ Foreward ]
    • GENERAL INTRODUCTION [ 1. EQUIPMENT AND MATERIAL FOR PDI AND SERVICE ~ 2. PRE-DELIVERY INSPECTION FORM ]
    • ENGINE COMPARTMENT [ 1. COMPONENTS CONNECTION LOOSE ~ 2. HOSE AND ELECT. WIRES ROUTING ~ 3. FREENESS OF MOVEMENT OF LINKAGE, VALVES AND OTHER COMPONENTS ~ 4. UNUSUAL NOISES ~ 5. SEEPAGE AND LEAKS AT HOSES AND PIPE CONNECTIONS, ETC. ~ 6. POWER STEERING SYSTEM ~ 7. ENGINE COOLANT PROTECTION ~ 8. ALL FLUID LEVELS CHECK ~ 9. THROTTLE LINKAGE ~ 10. BELTS TENSION ]
    • BODY – ACCESSORIES [ 1. HEADLIGHTS OPERATION AND AIM ~ 2. TURN SIGNAL LIGHTS ~ 3. HAZARD WARNING LIGHTS ~ 4. BACK-UP LIGHTS ~ 5. STOP LIGHTS ~ 6. TAIL LIGHTS, POSITION LIGHTS, LICENSE PLATE LIGHTS, ADDITIONAL TURN SIGNAL LIGHTS ~ 7. INSTRUMENT PANEL WARNING LAMPS AND INDICATORS ~ 8. DOME AND COURTESY LIGHTS ~ 9. GLOVE BOX ILLUMINATION(OPTION) ~ 10. HEADLAMP LEVELING SWITCH(OPTION) ~ 11. INSTRUMENT PANEL GAUGE OPERATION ~ 12. FRONT FOG LAMP SWITCH(OPTION) ~ 13. REAR FOG LAMP SWITCH(OPTION) ~ 14. REAR WINDOW AND OUTSIDE MIRROR DEMISTER BUTTON ~ 15. INSTRUMENT ILLUMINATION CONTROL SWITCH(OPTION) ~ 16. HORN SWITCH ~ 17. WIPER AND WASHER OPERATION ~ 18. TAILGATE WINDOW WIPER AND WASHER SWITCH(OPTION) ~ 19. RADIO/CASSETTE, SPEAKERS, ANTENNA (OPTION) ~ 20. CUP HOLDER ~ 21. CIGARETTE LIGHTER ~ 22. CLOCK ~ 23. DOOR LOCK ~ 24. DOOR WINDOW ~ 25. OUTSIDE REARVIEW MIRRORS ~ 26. TILTABLE STEERING WHEEL(OPTION) ~ 27. POWER SUN ROOF(OPTION) ~ 28. SEAT ~ 29. FUEL FILLER DOOR RELEASE LEVER ~ 30. TRUNK LID RELEASE LEVER ~ 31. ENGINE HOOD RELEASE LEVER ~ 32. THEFT DETERRENT SYSTEM (OPTION) ~ 33. KEYLESS ENTRY SYSTEM WITH ANTITHEFT FUNCTION(OPTION) ~ 34. SUNGLASSES HOLDER ~ 35. SEAT HEATER SWITCH (OPTION) ]
    • UNDER VEHICLE [ UNDER VEHICLE INSPECTION ONLINEFREEEBOOKS.NET~ 1. STEERING GEAR AND LINKAGE ~ 2. PROPER TIE ROD CLAMP POSITION ~ 3. EXHAUST SYSTEM FOR PROPER ALIGNMENT AND CLEARANCE ~ 4. FRONT AND REAR SUSPENSION ~ 5. CHECK AXLE AND MANUAL TRANSMISSION FLUID LEVEL ~ 6. BRAKE SYSTEM ~ 7. FUEL SYSTEM ~ 8. DRIVE SHAFT OF FRONT DRIVE AXLES ~ 9. VISUALLY INSPECT WHEEL STUD AND FLANGE NUTS ~ 10. INFLATE TIRES TO SPECIFIED PRESSURE ]
    • ROAD TEST [ 1. SEAT BELTS ~ 2. FREE PLAY OF BRAKE AND CLUTCH ~ 3. HORN ~ 4. WIND NOISE ~ 5. OPTIONS AND ACCESSORIES ~ 6. HEATER AND AIR CONDITIONING ~ 7. OPERATION OF WINDSHIELD WIPER AND WASHER FOR PATTERN, SPEED, AND PARKING POSITION (INCLUDES AIM WASHER IF NECESSARY) ~ 8. ENGINE AND TRANSMISSION PERFORMANCE DURING ACCELERATION, DECELERATION, IDLE, CRUISE AND DOWN SHIFTS ~ 9. SQUEAKS AND RATTLES ~ 10. STEERING COLUMN IGNITION LOCK ~ 11. INSTRUMENTS AND GAUGES ~ 12. THROTTLE CONTROL FOR FREE OPERATIONS ~ 13. STEERING (WHEEL CENTER POSITION AND HANDLING) ~ 14. BRAKES (INCLUDES PARKING BRAKE AND WARNING LIGHT) ]
    • APPEARANCE [ 1. INSPECT CONDITION AND PERFORM DETAIL OPERATION ~ 2. CHECK FOR PROPER ASSEMBLY, FIT AND RETENTION OF PARTS AND COMPONENTS ~ 3. EXTERIOR FINISH ~ 4. INTERIOR TRIM AND CARPETS PROTECTIVE COVERINGS ~ 5. SPARE WHEEL, JACK AND VEHICLE TOOLS ~ 6. BATTERY ]
    • ANNEX [ 1. RECEIVING INSPECTION ~ 2. DIRECTION FOR THE USE OF HY-600 TRANSIT COATING REMOVER IN A HAND WASH OPERATION ~ 3. STORAGE AND MAINTENANCE OF NEW VEHICLE IN EXTREMELY HOT AND HUMID LOCATIONS ]
  • Service Manual
    • 0. General Information [ GENERAL INFORMATION ]
    • 1. Engine [ GENERAL ENGINE INFORMATION ~ 1.6L DOHC ENGINE MECHANICAL ~ 2.0L DOHC ENGINE MECHANICAL ~ ENGINE COOLING ~ ENGINE ELECTRICAL ~ ENGINE CONTROLS ~ ENGINE EXHAUST ]
    • 2. Suspension [ SUSPENSION DIAGNOSIS ~ WHEEL ALIGNMENT ~ FRONT SUSPENSION ~ REAR SUSPENSION ~ TIRES AND WHEELS ~ GLASS AND MIRRORS ]
    • 3. Driveline Axle [ AUTOMATIC TRANSAXLE DRIVE AXLE ~ MANUAL TRANSAXLE DRIVE AXLE ]
    • 4. Brakes [ HYDRAULIC BRAKES ~ MASTER CYLINDER ~ POWER BOOSTER ~ FRONT DISC BRAKES ~ REAR DRUM BRAKES ~ ANTILOCK BRAKE SYSTEM ~ PARKING BRAKE ]
    • 5. Transmissions/Transaxle [ ZF 4 HP 16 AUTOMATIC TRANSAXLE ~ FIVE-SPEED MANUAL TRANSAXLE ~ CLUTCH ~ WIPERS/WASHER SYSTEMS ]
    • 6. Steering [ POWER STEERING SYSTEM ~ POWER STEERING PUMP ~ POWER STEERING GEAR ~ STEERING WHEEL AND COLUMN ]
    • 7. (HVAC) Heating, Ventilation, and Air Conditioning [ HEATING AND VENTILATION SYSTEM ~ MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM ~ AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM ]
    • 8. Restraints [ SEAT BELTS ~ SUPPLEMENTAL RESTRAINTS SYSTEM ]
    • 9. Body and Accessories [ BODY WIRING SYSTEM ~ LIGHTING SYSTEMS ~ HORNS ~ INSTRUMENTATION/DRIVER INFORMATION ~ AUDIO SYSTEMS ~ INTERIOR TRIM ~ SEATS ~ WATERLEAKS ~ WINDNOISE ~ SQUEAKS AND RATTLES ~ EXTERIOR TRIM ~ FRAME AND UNDERBODY ~ BUMPERS AND FASCIAS ~ DOORS ~ ROOF ~ BODY FRONT END ~ BODY REAR END ~ REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM ~ IMMOBILIZER ANTI-THEFT SYSTEM ]




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