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VW Self-Study Programme 237: Manual gearbox 02T Design and Function.pdf

August 8, 2008 · Filed Under VolksWagen  · Tags: , ,

With the new 02T 5/6-speed manual gearbox of the MQ200 series, Volkswagen has succeeded in developing an ultra-light twin-shaft gearbox. The housing is manufactured from magnesium. The gearbox can transmit up to 200 Nm of torque and is used throughout the Group in combination with various engines ranging from the A00 class to the A class.

The final drive ratios and the ratios of the individual gears can be matched to the power outputs of the various engines.

Contents:

  • Introduction [ Modular system ]
  • Gearbox mechanicals [Gearbox design ~ Input shaft ~ Output shaft ~ Bearing support ~ Double synchronisers ~ Differential ~ Force path ]
  • Selector mechanism [ Outer selector mechanism ~ Inner gear change mechanism ~ Selection movement ~ Shift movement ~ Reverse gear lock ]
  • Service
  • Sensors
  • 6-speed-version [ Gearbox design ~ Modifications to the 5-speed version ~ Force path ]

This repair guide is available FREE at VAG Links website, we merely collect the information, we are neither affiliated with the author(s), the website and VW brand nor responsible for its content and change of content. (Read our disclaimer here or here before you download the document from the website written above by clicking the below link).

Download free VW Self-Study Programme 237: Manual gearbox 02T Design and Function.pdf (16 pages pdf file, 2 MB).

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