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1993 Toyota Pickup Service Manual.pdf
January 3, 2008 · Filed Under Toyota · Tags: Service-Manual
Nathan Buchanan made good work by putting his Toyota Pickup Service/Repair manual online. Unfortunately, the workshop manual are in separate pdf files and all in small chunks.
The service manual covers: Troubleshoot, Maintenance, Adjustment, Check, Inspection procedures for Toyota Pickup 1993 with engine designated Toyota 22RE and 3VZ-E engine, Transmission: Manual: G58, W56 & W55, R150 & R150F, Auto Tranny: Automatic Transmission A43D, A340E, A340H & A340F, Transfer System: RF1A & VF1A Transfer System, 2WD and 4WD Drivetrain.
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- Introduction: [How to Use this Manual ~ Identification Information ~ General Repair Instructions ~ Precaution--Cat Converters ~ Vehicle Lift and Support Locations ~ Abbreviations Used in this Manual ~ Glossary ~ Standard Bolt Torque Specs ]
- Maintenance: [Maintenance Schedule ~ Maintenance Operations ~ General Maintenance ]
- Engine: [ for 22RE engine Engine Mechanical--Description ~ Engine Mechanical--Preparation ~ Engine Mechanical--Troubleshooting ~ Engine Mechanical--Tune Up Procedures ~ Engine Mechanical--Idle ~ Engine Mechanical--Compression Check ~ Engine Mechanical--Cylinder Head ~ Engine Mechanical--Timing Chain ~ Engine Mechanical--Cylinder Block ~ Engine Mechanical--Exhaust System ~ Engine Mechanical--Service Specifications ~ Emission Control System--Purpose and Prep ~ Emission Control System--Layout--Fed and Can ~ Emission Control System--Layout--Cal ~ Emission Control System--PCV ~ Emission Control System--EVAP ~ Emission Control System--EGR--Fed and Can ~ Emission Control System--EGR--Cali ~ Emission Control System--PAIR ~ Emission Control System--Three Way Cat system--TWC ~ Emission Control System--Service specs ~ MFI System--Description ~ MFI System--Preparation ~ MFI System--Precautions ~ MFI System--Diagnostics ~ MFI System--Troubleshooting ~ MFI System--Fuel Pump ~ MFI System--Cold Start Injector ~ MFI System--Fuel Pressure Regulator ~ MFI System--Injector ~ MFI System--Fuel Tank ~ MFI System--VAF Meter ~ MFI System--Throttle Body ~ MFI System--Auxiliary Air Valve ~ MFI System--Electronic Parts Location ~ MFI System--EFI Main Relay ~ MFI System--Circuit Opening Relay ~ MFI System--Cold Start Injector Switch ~ MFI System--ECT Sensor ~ MFI System--Fuel Pressure Control System ~ MFI System--Oxygen Sensor ~ MFI System--EGR Gas Temp Sensor ~ MFI System--ECM ~ MFI System--Fuel Cut RPM ~ MFI System--Service Specifications ~ Cooling System--Description ~ Cooling System--Preparation ~ Cooling System-Coolant Check and Replacement ~ Cooling System--Water Pump ~ Cooling System--Thermostat ~ Cooling System--Radiator ~ Cooling System--Service Specifications ~ Lubrication System--Description ~ Lubrication System--Preparation ~ Lubrication System--Oil Pressure Check ~ Lubrication System--Oil and Filter Replacement ~ Lubrication System--Oil Pump ~ Lubrication System--Service Specifications
for 3VZ-E engine Engine Mechanical--Description ~ Engine Mechanical--Operation ~ Engine Mechanical--Preparation ~ Engine Mechanical--Troubleshooting ~ Engine Mechanical--Tune Up ~ Engine Mechanical--Idle Check ~ Engine Mechanical--Compression Check ~ Engine Mechanical--Timing Belt ~ Engine Mechanical--Cylinder Head ~ Engine Mechanical--Cylinder Block ~ Engine Mechanical--Exhaust System ~ Engine Mechanical--Service Specifications ~ Emissions Control System--System Purpose ~ Emissions Control System--Preparation ~ Emissions Control System--Layout and Schematic Drawing ~ Emissions Control System--PCV ~ Emissions Control System--EVAP ~ Emissions Control System--EGR ~ Emissions Control System--PAIR ~ Emissions Control System--Three Way Cat ~ Emissions Control System--Service Specifications ~ MFI System--Description ~ MFI System--Operation ~ MFI System--Preparation ~ MFI System--Precautions ~ MFI System--Diagnostics ~ MFI System--Troubleshooting ~ MFI System--Fuel Pump ~ MFI System--Cold Start Injector ~ MFI System--Fuel Pressure Regulator ~ MFI System--Injector ~ MFI System--Fuel Tank ~ MFI System--VAF Meter ~ MFI System--Throttle Body ~ MFI System--Electronic Parts Location ~ MFI System--EFI Main Relay ~ MFI System--Circuit Opening Relay ~ MFI System--Cold Start Injector Time Switch ~ MFI System--ECT Sensor ~ MFI System--Fuel Pressure Control System ~ MFI System--EGR Gas Temp Sensor ~ MFI System--Heated Oxygen Sensor ~ MFI System--ECM ~ MFI System--Fuel Cut RPM ~ MFI System--Service Specifications ~ Cooling System--Description ~ Cooling System--Operation ~ Cooling System--Preparation ~ Cooling System--Coolant Check and Replacement ~ Cooling System--Water Pump ~ Cooling System--Thermostat ~ Cooling System--Radiator ~ Cooling System--Service Specifications ~ Lubrication System--Description ~ Lubrication System--Operation ~ Lubrication System--Preparation ~ Lubrication System--Oil Pressure Check ~ Lubrication System--Oil and Filter Replacement ~ Lubrication System--Oil Pump ~ Lubrication System--Oil Cooler ~ Lubrication System--Service Specifications ] - Ignition: [ for 22R-E engine: Precautions ~ System Circuit ~ Preparation ~ On Vehicle Inspection ~ Distributor ~ Service Specifications
for 3VZ-E engine: Description ~ Precautions ~ System Circuit ~ Operation ~ Preparation ~ On Vehicle Inspection ~ Distributor ~ Service Specifications ] - Starting System: [ Starter ~ Starter Relay ~ Clutch Start Switch ]
- Charging System: [ Precautions ~ On Vehicle Inspection ~ Generator ]
- Service Specs: [ Starting--22R-E ~ Charging--22R-E ~ Starting--3VZ-E ~ Charging--3VZ-E ~ Clutch ~ Manual Transmission--G57 G58 ~ Manual Transmission--R150 R150F ~ Manual Transmission ~ Automatic Transmission--A43D ~ Automatic Transmission--A340E ~ Automatic Transmission--A340H ~ Automatic Transmission--A340F ~ Transfer--RF1A ~ Transfer--VF1A ~ Transfer ~ Propeller Shaft ~ Suspension ~ Brake System ~ Steering ~ Body ~ Lubricant ]
- Clutch: [ Troubleshooting ~ Check and Adjustment of Pedal ~ Bleeding Clutch System ~ Inspection ~ Clutch Master Cylinder ~ Clutch Release Cylinder ~ Clutch Unit ]
- Manual Transmission: [ G58, R150 & R150F Transmission: Description ~ Precautions ~ Troubleshooting ~ 2WD--Removal and Installation ~ 2WD--Removal ~ 2WD--Installation ~ 4WD--Removal and Installation ~ 4WD--Removal ~ 4WD--Installation
G58 Transmission: Components ~ Disassembly ~ Input Shaft Assembly ~ Output Shaft Assembly ~ Counter Gear Assembly and Reverse Idler Gear ~ Transfer Adaptor ~ Front Bearing Retainer ~ Assembly of Transmission
R150 & R150F Transmission: Components ~ Disassembly ~ Input Shaft Assembly ~ Output Shaft Assembly ~ Counter Gear Assembly and Reverse Idler Gear ~ Extension Housing and Transfer Adaptor ~ Front Bearing Retainer ~ Assembly of Transmission
W56 & W55 Transmission: Description ~ Operation ~ Preparation ~ Troubleshooting ~ Assembly Removal and Installation ~ Component Parts Removal ~ Input Shaft Assembly ~ Output Shaft Assembly ~ Counter Gear Assembly and Reverse Idler Gear ~ Front Bearing Retainer ~ Extension Housing and Transfer Adaptor ~ Component Parts Installation ~ Service Specifications ] - Automatic Transmission: [ Automatic Transmission A43D :Description ~ Operation ~ Basic Troubleshooting ~ General Troubleshooting ~ Preliminary Check ~ Overdrive Control System ~ Mechanical System Tests ~ Automatic Shift Schedule ~ Park Neutral Position Switch ~ On Vehicle Repair ~ Removal and Installation of Transmission ~ Torque Converter Clutch and Drive Plate
Automatic Transmission A340E :Description ~ Operation ~ Basic Troubleshooting ~ General Troubleshooting ~ Diagnosis System ~ Preliminary Check ~ Manual Shifting Test ~ Electronic Control System ~ Mechanical System Tests ~ Automatic Shift Schedule ~ Park Neutral Position Switch ~ On Vehicle Repair ~ Removal and Installation of Transmission ~ Torque Converter Clutch and Drive Plate
Automatic Transmission A340H: Description ~ Operation ~ Basic Troubleshooting ~ General Troubleshooting ~ Diagnosis System ~ Preliminary Check ~ Manual Shifting Test ~ Electronic Control System ~ Mechanical System Tests ~ Automatic Shift Schedule ~ Park Neutral Position Switch ~ On Vehicle Repair ~ Removal and Installation of Transmission ~ Torque Converter Clutch and Drive Plate
Automatic Transmission A340F: Description ~ Operation ~ Basic Troubleshooting ~ General Troubleshooting ~ Diagnosis System ~ Preliminary Check ~ Manual Shifting Test ~ Electronic Control System ~ Mechanical System Tests ~ Automatic Shift Schedule ~ Park Neutral Position Switch ~ On Vehicle Repair ~ Removal and Installation of Transmission ~ Torque Converter Clutch and Drive Plate ~ Shift Lock System ] - Transfer: [ Description ~ Precautions ~ Troubleshooting ~ Removal of Transfer ~ Installation of Transfer
For RF1A Transfer System: Components ~ Disassembly ~ Input Gear ~ Idler Gear ~ Counter Gear ~ Output Shaft ~ Front Drive Gear ~ Oil Seals ~ Assembly
For VF1A Transfer System: Components ~ Disassembly ~ Oil Pump Body ~ Driven Sprocket ~ Rear Output Shaft Assembly ~ Input Shaft ~ Planetary Gear ~ Oil Seals ~ Assembly ] - Propeller Shaft: [ Precautions ~ Troubleshooting ~ Propeller Shaft Components ~ Service Specifications ]
- Suspension and Axle: [ Troubleshooting ~ Wheel Alignment--4WD ~ Wheel Alignment--2WD
2WD drivetrain Front Axle Hub and Steering Knuckle Components ~ Front Axle Hub ~ Steering Knuckle ~ Front Suspension Components ~ Ball Joint ~ Torsion Bar Spring ~ Lower Suspension Arm and Shock Absorber ~ Upper Suspension Arm ~ Strut Bar ~ Stabilizer Bar
4WD drivetrain Free Wheeling Hub ~ Front Axle Hub and Steering Knuckle Components ~ Steering Knuckle ~ Front Drive Shaft Components ~ Front Differential--On Vehicle Replacement of Rear Oil Seal ~ Removal of Front Differential ~ Replacement of Side Oil Seal (w/o ADD) ~ Replacement of Side Oil Seal (w/ ADD) ~ Disassembly and Assembly of Differential (w/o ADD) ~ Disassembly and Assembly of Differential (w/ ADD) ~ Installation of Front Differential ~ ADD Control System ~ Front Suspension Components ~ Ball Joint ~ Torsion Bar Spring ~ Lower Suspension Arm and Shock Absorber ~ Upper Suspension Arm ~ Stabilizer Bar
Rear Axle Shaft Rear Axle Shaft (Single Tire) ~ Rear Axle Shaft and Axle Hub (Double Tire) ~ Differential ~ Shock Absorber ~ Leaf Spring ~ Stabilizer Bar ] - Brake System: [ Precautions ~ Troubleshooting ~ Checks and Adjustments ~ Master Cylinder ~ Brake Booster ~ Front Brake--2WD (PDP60 66 Type Disc) ~ Front Brake--2WD (FS17 18 Type Disc) ~ Front Brake--4WD (S12 + 12 Type Disc) ~ Rear Brake--2WD (Leading-Trailing Type) ~ Rear Brake--2WD (Duo-Servo Type) ~ Rear Brake--4WD ~ Load Sensing Proportioning and By-pass Valve (LSP & BV) ~ Rear-Wheel ABS--General Description ~ Rear-Wheel ABS--Diagnosis System ~ Rear-Wheel ABS--Troubleshooting ~ Rear-Wheel ABS--Deceleration Sensor and Speed Sensor Diagnosis System ~ Rear-Wheel ABS--Brake Actuator ~ Rear-Wheel ABS--Control Relay ~ Rear-Wheel ABS--Speed Sensor ~ Rear-Wheel ABS--Deceleration Sensor ~ Rear-Wheel ABS--Circuit ]
- Steering: [ Precautions ~ Troubleshooting ~ On-Vehicle Inspection ~ Steering Column ~ Non-Tilt Steering Column ~ Tilt Steering Column ~ Manual Gear Housing (2WD) ~ Manual Gear Housing (4WD) ~ Power Steering--Description ~ Power Steering--On-Vehicle Inspection ~ Power Steering--Power Steering Pump ~ Power Steering--Gear Housing (2WD) ~ Power Steering--Gear Housing (4WD) ~ Power Steering--Progressive Power Steering (PPS) ~ Steering Linkage (2WD) ~ Steering Linkage (4WD) ]
- Body Electrical: [ General Information ~ Power Source ~ Ignition Switch ~ Lighting System ~ Wiper and Washer System ~ Combination Meter ~ Power Window Control System ~ Power Door Lock Control System ~ Power Mirror Control System ~ Cruise Control System ~ Audio System ]
- Body Mechanical: [ General Information ~ Hood ~ Front Door ~ Moulding ~ Windshield ~ Back Window ~ Quarter Window (X-Cab) ~ Moon Roof ~ Instrument Panel ~ One-Touch Tail Gate ~ Seat ~ Seat Belt ~ Body Dimensions ]
- Air Conditioning: [ General Information ~ A/C Circuit ~ System Components ~ General Description ~ Special Tools and Equipment ~ Special Service Materials ~ Troubleshooting ~ Inspection of Refrigeration System with Manifold Gauge Set ~ On-Vehicle Inspection ~ Checking of Refrigerant Volume ~ Installation of Manifold Gauge Set ~ Compressor ~ Receiver ~ Condenser ~ Cooling Unit ~ Evaporator ~ Refrigerant Lines ~ A/C Switch ~ Pressure Switch ~ Thermistor ~ Relay ~ A/C Amplifier ~ Vacuum Hose Circuit ~ Vacuum Switching Valve (VSV) ~ Heater ]
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