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2003 - 2007 Saturn Ion Collision Repair Manual.pdf

October 22, 2008 · Filed Under Saturn  · Tags: ,

The Saturn Ion was sold by Saturn, a division of General Motors and was intended to replace Saturn S Series in 2003. Saturn Ion was a compact car, used the famous GM Delta Platform and during its selling, it had been using at least 3 different engines which were 2.2 L DOHC Ecotec L61 I4 engine, 2.4 L LE5 I4 engine and 2.0 L LSJ supercharged I4 engine.

Offered in various transmission from Getrag (F23 and F35 5 speed manual transmission), from Aisin (AF33 Automatic VTi CVT) and 4T45-E Automatic transmission. Later in 2007 the Saturn Ion was replaced by its successor: Saturn Astra.

This material is spanning in over a hundred pages of pdf file and informs various thing regarding collision repair manual or body repair manual of Saturn Ion.

Contents:

  • Description and Operation [ General Body Construction (Unibody) ~ Door Frame Description ]
  • Component Locator [ Panel Identification ~ Structure Identification ~ SIR Zone Identification Views ~ SIR Disabling and Enabling Zone 2 Coupe ~ SIR Disabling and Enabling Zone 2 Sedan ~ SIR Disabling and Enabling Zone 3 ~ Specification ~ Dimensions Body ~ Coupe Side ~ Front End ~ Underbody ~ Engine Compartment ~ Sedan Side ]
  • Repair Instructions [ Impact Bar Bracket Replacement - Front Bumper ~ Tie Bar Replacement - Left; Right; Lower ~ Latch Primary Support ~ Battery Tray Replacement ~ Bracket Replacement Front Compartment Side Rail ~ Wheelhouse replacement Front ~ Wheelhouse Extension Replacement Front ~ Rail Replacement Front Compartment Side Upper ~ Rail Sectioning Front Compartment Side Upper ~ Plenum Panel Replacement Upper ~ Plenum Panel Replacement Lower ~ Dash Panel Replacement ~ Cross Bar no 1 Replacement Floor Panel ~ Rail Replacement Front Compartment Front ~ Rail Replacement Front Compartment Front Half ~ Rail Sectioning Front Compartment Front ~ Rail Replacement Front Side Underbody Outer ~ Extension Replacement Front Compartment Side Rail Rear ~ Windshield Frame Reinforcement Replacement Inner Upper ~ Hinge Pillar Body Reinforcement Replacement Front Inner ~ Hinge Pillar Body Replacement Front Inner ~ Hinge Pillar Body Sectioning Front ~ Roof Panel Replacement Outer ~ Windshield Frame Header Panel Replacement Front ~ Rear Window Frame Header Panel Replacement Rear ~ Floor Panel Replacement Center ~ Rocker Panel Replacement Inner ~ Rocker Panel Extension Replacement Inner ~ Rocker Panel Reinforcement Replacement Inner ~ Rocker Panel Reinforcement Sectioning Inner ~ Pillar Lock Front Door Sectioning Outer ~ Pillar Lock Front Door Reinforcement Replacement Outer ~ Pillar Lock Front Door Reinforcement Sectioning Outer ~ Pillar Lock Front Door Replacement Inner ~ Rear Window Reinforcement Replacement Lower Front ~ Rear Window Panel Replacement ~ Rear Window Reinforcement Replacement Rear ~ Pillar Lock Rear Door Replacement Inner ~ Body Side Panel Replacement Outer ~ Rear Compartment Floor Panel Sectioning ~ Wheelhouse Replacement Rear Inner ~ Quarter Panel Sectioning Outer ~ Quarter Panel Replacement Inner ~ Rail Replacement Rear Side Underbody ~ Rail Sectioning Rear Side Underbody ~ Rail Underbody Gusset Replacement Rear ~ Rail Underbody Reinforcement Replacement Rear ~ Body Rear End Panel Replacement ]

This body repair manual is available FREE at GM GoodWrench website, we merely collect the information, we are neither affiliated with the author(s), the website, GM and Saturn brand nor responsible for its content and change of content. (Read our disclaimer here or here before you download the document from the website written above by clicking the below link).

Download free 2003 - 2007 Saturn Ion Collision Repair Manual.pdf (186 pages pdf file, 5.9 MB).

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