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Mitsubishi Lancer RALLIART Evolution-VI Workshop Manual.pdf

August 26, 2008 · Filed Under Mitsubishi  · Tags: , , , , ,

This is a complete workshop manual for Mitsubishi RALLIART Evolution VI Mitsubishi’s rally version vehicle. powered with 4G63 2l DOHC 16 valves intercoolr turbo engine (SNDF and SNGF class code for Evo VI RS and Evo VI GSR) with W5M51 4WD 5 Speed Manual Transmission Powertrain model.

Contents:

  • General [ HOW TO USE THIS MANUAL ~ Scope of Maintenance, Repair and Servicing Explanations~ Definition of Terms~ Indication of Tightening Torque~ Explanation of Manual Contents~ HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS ~ Troubleshooting Contents~ Diagnosis Function~ How to Use the Inspection Procedures~ Connector Measurement Service Points~ Connector Inspection~ Inspection Service Points for a Blown Fuse~ Points to Note for Intermittent Malfunctions~ MODELS ~ PRECAUTIONS BEFORE SERVICE~ SUPPORT LOCATIONS FOR LIFTING AND JACKING ~ Garage Jack ~ Axle Stands ~ Single-post and Double-post Lift~ SPECIAL HANDLING INSTRUMENTS FOR TOWING ~ BRAKE TEST~ TIGHTENING TORQUE ]
  • Engine [ GENERAL INFORMATION~ SPECIFICATIONS~ Service Specifications~ Torque Specifications~ New Tightening Method by Use of Bolts to Be Tightened in Plastic Area~ Sealants~ Form-In-Place Gasket~ SPECIAL TOOLS~ ALTERNATOR AND IGNITION SYSTEM~ TIMING BELT ~ FUEL AND EMISSION CONTROL PARTS ~ SECONDARY AIR SYSTEM AND INTAKE MANIFOLD~ EXHAUST MANIFOLD~ WATER PUMP AND WATER HOSE~ ROCKER ARMS AND CAMSHAFT~ CYLINDER HEAD AND VALVES~ FRONT CASE, COUNTERBALANCE SHAFT AND OIL PAN~ PISTON AND CONNECTING ROD~ CRANKSHAFT AND FLYWHEEL~ THROTTLE BODY~ TURBOCHARGER~ ALTERNATOR ~ STARTER MOTOR ]
  • Fuel [ MULTIPOINT INJECTION (MPI)~ GENERAL~ Outline of Change~ SERVICE SPECIFICATIONS~ SEALANT~ SPECIAL TOOLS~ TROUBLESHOOTING~ ON-VEHICLE SERVICE~ Fuel Pump Resistor Check ~ Fuel Pump Relay No.2 Continuity Check ~ Engine Control Relay and Fuel Pump Relay Continuity Check ~ FUEL SUPPLY~ GENERAL~ Outline of Change~ FUEL TANK]
  • Clutch [ GENERAL~ Outline of Change~ SERVICE SPECIFICATIONS~ LUBRICANTS~ ON-VEHICLE SERVICE~ Clutch Pedal Inspection and Adjustment~ Bleeding~ CLUTCH PEDAL~ CLUTCH CONTROL~ Clutch Master Cylinder]
  • Manual Transmission [ GENERAL~ Outline of Change~ SPECIFICATIONS~ TRANSMISSION~ CLUTCH HOUSING~ REVERSE IDLER GEAR]
  • Front Axle
  • Rear Axle [ GENERAL ~ Outline of Change~ SERVICE SPECIFICATIONS~ LUBRICANT~ SPECIAL TOOLS~ TROUBLESHOOTING <AYC>~ ON-VEHICLE SERVICE <VEHICLES WITH AYC>~ Rear Axle Total Backlash Check ~ Gear Oil Level Check ~ Gear Oil Change~ Fluid Level Check~ Bleeding ~ AYC Operation Check ~ Hydraulic Pressure Check ~ Differential Carrier Oil Seal Replacement~ Wheel Speed Sensor Output Voltage Measurement <Vehicles without ABS>~ Action When Battery Runs Out~ HYDRAULIC UNIT <VEHICLES WITH AYC>~ SENSOR RELAY <VEHICLES WITH AYC>~ AYC-ECU]
  • Front Suspension
  • Service Brakes [ ~ GENERAL ~ Outline of Change~ ON-VEHICLE SERVICE ~ Brake Pedal Check and Adjustment~ BRAKE PEDAL~ MASTER CYLINDER AND BRAKE BOOSTER ~ Master Cylinder~ DISC BRAKE]
  • Steering [ GENERAL ~ Outline of Change~ STEERING WHEEL AND SHAFT*~ POWER STEERING GEAR BOX*]
  • Body [ GENERAL~ OUTLINE OF CHANGE~ KEYLESS ENTRY SYSTEM~ SPECIAL TOOL~ TROUBLESHOOTING~ KEYLESS ENTRY SYSTEM ~ TRANSMITTER~ SUNROOF~ SERVICE SPECIFICATIONS ~ SEALANT~ TROUBLESHOOTING~ ON-VEHICLE SERVICE~ Water Test ~ Sunroof Fit Adjustment~ SUNROOF]
  • Exterior [ GENERAL~ Outline of Change~ SPECIAL TOOL~ FRONT BUMPER~ AERO PARTS~ WASHER TANK AND HOSES~ INTERCOOLER & RADIATOR WATER SPRAY SYSTEM~ MARKS]
  • Interior and Supplemental Restraint System (SRS) [ GENERAL INFORMATION ~ SRS SERVICE PRECAUTIONS~ SPECIAL TOOLS~ TEST EQUIPMENT~ TROUBLESHOOTING~ SRS MAINTENANCE~ POST-COLLISION DIAGNOSIS ~ INDIVIDUAL COMPONENT SERVICE~ WARNING/CAUTION LABELS~ SRS AIR BAG CONTROL UNIT (SRS-ECU) ~ AIR BAG MODULES AND CLOCK SPRING ~ AIR BAG MODULE DISPOSAL PROCEDURES~ Undeployed Air Bag Module Disposal Procedures~ Deployed Air Bag Module Disposal Procedures]
  • Heater, Air Conditioner and Ventilation [ HEATER AND MANUAL AIR CONDITIONER~ GENERAL~ Outline of Change~ SERVICE SPECIFICATIONS~ LUBRICANTS ~ SPECIAL TOOLS~ TROUBLESHOOTING~ ON-VEHICLE SERVICE ~ Refrigerant Charging~ Refrigerant Charging Amount Check~ Replenishing System~ Discharging System~ Performance Test~ Dual Pressure Switch Simple Check~ Power Relay Check~ Idle-up Operation Check~ HEATER CONTROL ASSEMBLY AND A/C SWITCH~ HEATER UNIT AND BLOWER UNIT <VEHICLES WITHOUT AIR CONDITIONER>~ HEATER UNIT, COOLING AND BLOWER UNIT <VEHICLES WITH AIR CONDITIONER>~ BLOWER MOTOR ASSEMBLY, RESISTOR AND EVAPORATOR~ COMPRESSOR AND TENSION PULLEY~ CONDENSER AND CONDENSER FAN~ REFRIGERANT LINE~ DUCTS ~ FULL-AUTOMATIC AIR CONDITIONER~ GENERAL~ Outline of Change~ SERVICE SPECIFICATIONS~ LUBRICANTS~ SPECIAL TOOLS~ TROUBLESHOOTING~ ON-VEHICLE SERVICE ~ Refrigerant Charging, Level Check, Addition and Removal, Performance Test, Dual Pressure Switch Simple Check~ Power Relay Check~ Idle-up Operation Check~ DAMPER CONTROL MOTOR ASSEMBLY AND POWER TRANSISTOR~ PHOTO SENSOR~ OUTSIDE AIR TEMPERATURE SENSOR~ HEATER WATER TEMPERATURE SENSOR~ OTHER MAINTENANCE SERVICE POINTS]
  • Chassis Electrical [ GENERAL~ WIRING HARNESS CONFIGURATION DIAGRAMS~ ENGINE COMPARTMENT~ DASH PANEL ~ FLOOR AND ROOF ~ LUGGAGE COMPARTMENT~ SINGLE PART INSTALLATION POSITION~ RELAY ~ ECU~ SENSOR~ SOLENOID AND SOLENOID VALVE~ INSPECTION CONNECTOR~ FUSIBLE LINK AND FUSE ~ EARTH CABLE~ EARTH ~ CIRCUIT DIAGRAM ~ CENTRALIZED JUNCTION ~ POWER DISTRIBUTION SYSTEM~ STARTING SYSTEM~ IGNITION SYSTEM~ CHARGING SYSTEM ~ MPI SYSTEM ~ COOLING SYSTEM~ HEADLAMP~ TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER~ ROOM LAMP AND LUGGAGE COMPARTMENT LAMP ~ IGNITION KEY CYLINDER ILLUMINATION LAMP~ TURN-SIGNAL LAMP AND HAZARD WARNING LAMP~ STOP LAMP~ BACK-UP LAMP~ METER AND GAUGE ~ FUEL WARNING LAMP ~ BRAKE WARNING LAMP~ OIL PRESSURE WARNING LAMP~ SEAT BELT WARNING LAMP~ CENTRAL DOOR LOCKING SYSTEM~ Without Keyless Entry System ~ With Keyless Entry System~ HEATER AND AIR CONDITIONER~ FULL-AUTO AIR CONDITIONER~ WINDSHIELD WIPER AND WASHER ~ With Intermittent Wiper~ REAR WIPER AND WASHER~ DEFOGGER AND DOOR MIRROR HEATER~ Without Full-Auto Air Conditioner ~ With Full-Auto Air Conditioner~ RADIO ~ Radio Spare Circuit~ 4 Speaker, 6 Speaker~ KEY REMINDER BUZZER~ ANTI-SKID BRAKING SYSTEM (ABS) ~ SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ~ ACTIVE YAW CONTROL SYSTEM (AYC) ~ INTERCOOLER AND RADIATOR WATER SPRAY SYSTEM]
  • Electrical Wiring [ GENERAL~ BATTERY~ SERVICE SPECIFICATION~ ON-VEHICLE SERVICE~ IGNITION SWITCH <EXCEPT EVOLUTION-VI WITH IMMOBILIZER SYSTEM> ~ SPECIAL TOOL~ TROUBLESHOOTING~ IGNITION SWITCH~ IGNITION SWITCH AND IMMOBILIZER SYSTEM <EVOLUTION-VI WITH IMMOBILIZER SYSTEM>~ SPECIAL TOOL~ TROUBLESHOOTING~ IGNITION SWITCH AND IMMOBILIZER SYSTEM~ COMBINATION METERS~ SERVICE SPECIFICATIONS ~ SEALANT ~ SPECIAL TOOLS~ TROUBLESHOOTING~ ON-VEHICLE SERVICE~ COMBINATION METERS~ HEADLAMP~ SERVICE SPECIFICATIONS ~ SPECIAL TOOLS~ TROUBLESHOOTING~ ON-VEHICLE SERVICE~ HEADLAMP AND FRONT TURN-SIGNAL LAMP* ~ FRONT FOG LAMP ~ SERVICE SPECIFICATIONS ~ ON-VEHICLE SERVICE~ FOG LAMP~ REAR COMBINATION LAMP*~ TROUBLESHOOTING~ REAR COMBINATION LAMP*~ SIDE TURN-SIGNAL LAMP~ SPECIAL TOOL~ SIDE TURN-SIGNAL LAMP~ HAZARD WARNING LAMP SWITCH, CLOCK ~ SPECIAL TOOL~ HAZARD WARNING LAMP SWITCH~ RADIO AND TAPE PLAYER~ TROUBLESHOOTING~ RADIO AND TAPE PLAYER ~ SPEAKER~ ANTENNA~ POLE ANTENNA~ REAR WINDOW ANTENNA AND GLASS DIVERSITY ANTENNA~ REAR WINDOW DEFOGGER~ TROUBLESHOOTING <VEHICLES WITH AUTOMATIC A/C>~ ON-VEHICLE SERVICE~ REAR WINDOW DEFOGGER SWITCH <VEHICLES WITH AUTOMATIC A/C> ]

Download free Mitsubishi Lancer RALLIART Evolution-VI Workshop Manual.pdf (9 MB in zip, unzip it to get tens of pdf files).

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