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2001 onwards Lotus Elise Service Notes.pdf

August 30, 2008 · Filed Under Lotus  · Tags: , ,

This service manual is applicable to Lotus Elise series 2 sport car model year 2001 onwards equipped with Rover engine: K16 (18K4FL70) 1.8l. It also incorporates genuine rover publications for the engine overhaul and transmission PG1.

2001 Lotus Elise Service Manual:

  • Introduction
  • Technical Data - Engine [ Cylinder Head ~ Camshafts & Valve Timing ~ Valves ~ Valve Guides ~ Valve Seats ~ Valve Springs ~ Crankshaft ~ Piston Rings ~ Piston ~ Cylinder Block ~ Oil Pump ~ Coolant Thermostat ]
  • Technical Data - Vehicle
  • Chassis [ Chassis ~ Straightness Check ~ Rear Subframe and Longerons ]
  • Bodycare and Repair [ Lotus Composite Body Features ~ Bodycare ~ Accident Damage Assessment ~ Body Panel Bonding Materials ~ Replacement of Bonded On Panels General ~ Front Cash Structure ~ Windscreen Frame ~ Sill Panels ~ Rear Bulkhead Panel and Capping Rail ]
  • Body Fitting [ Soft Top Roof ~ Front Bonnet ~ Engine Cover Lid ~ Front Clampshell ~ Rear Clampshell ~ Door Mirrors ~ Door Beam and Hinge ~ Door Shell Assy ~ Door Glass, Guide Channels and Winder Mechanism ~ Door Seals ~ Door Latch Mechanism ~ Instrument Binnacle & Dash Panel ~ Windscreen ~ Roof Header Retaining Strip ~ Decal Positioning ~ Rear Boot Bulkhead ]
  • Front Suspension [ Geometry & Adjustments ~ Anti Roll Bar ~ Suspension Disassemby/Assembly ~ Front Wheel Bearing ]
  • Rear Suspension [ Geometry & Adjustments ~ Suspension Disassemby/Assembly ~ rear Toe Link Fixings ~ Rear Wheel Bearings ~ Wheel Speed Sensors ~ Barrel Shaped Road Springs ]
  • Engine [ Maintenance Operations ~ Engine Removal/Replacement ~ Special Tools ]
  • Engine Management [ Component Location ~ Lotus Check Scanner Tool ~ Throttle Cable Adjustment ~ Electronic Control Module (ECM) ~ RElay Module ~ Manifold Absolute Pressure (MAO) Sensor ~ Chrankshaft Position Sensor ~ Intake Air Temperature Sensor ~ Throttle Position Sensor ~ idle Air Control (IAC) Valve ~ Oxygen Sensor ~ Camshaft Position Sensor (VVC only) ~ Oil Temp. Sensor ~ Fuel System ~ Ignition System ]
  • Transmission [ Gearchange Mechanism ~ Lubrication ~ Driveshafts ~ Transmission Replacement ~ Transmission Overhaul Special Tools ]
  • Wheels and Tyres [ Winter Tires and Snowchains ~ Emergency Punctured Tyre Inflator ~ Security Wheelnuts ]
  • Steering [ Steering Wheel ~ Upper Column Assy ~ Intermediate Column ~ Front Wheel Alignment & Rack Gaiters ~ Rack Pinion Assy Removal REplacment ~ Adjustment of Rack Bar Thrust Pad ]
  • Brakes[ Brake Fluid Check & Change ~ Front Brake Pad Replacement ~ Rear Brake Pad Replacement ~ Parking brake mechanism ~ Brake Discs ~ Master Cylinder ~ Pedal Box ~ Caliper Overhaul ]
  • Engine Cooling [ Maintenance ~ Drain Refill Procedure ~ Radiator Cooling Fan ~ Radiator Fan Control ~ Radiator Feed and Return Pipes ~ Water Pump and Thermostat ]
  • Fuel System [ Fuel Filling ~ Fuel Filter ~ Fuel Tank ~ Fuel Pump/Sender Assy ~ Charcoal Canister ]
  • Electrics [ Vehicle Security Alarm standard Lucas and Cobra 6019HF option ~ Switches and Instruments ~ Componen Locations and Fuse Ratings ~ Audio Equipment ~ Battery, Battery Cables and Earthing Points ~ Wiper Mechanism ~ Fitment of Driving Lamps ~ Harness Routing ~ Introduction of Uprated Starter Motor ~ Circuit Diagrams ~ Vehicle Security Alarm (Cobra 6422 option) ]
  • Maintenance and Lubrication [ Maintenance Schedule ~ Pre delivery Inspection ]
  • Heating & Ventilation [ Control Cables ~ Heater Matrix & Blower Fan Unit ]
  • Air Conditioning, Heating and Ventilation (2000 MOdel Year onwards) [ Control Operation and airflow Distribution ~ Vacuum Control System ~ AC Clutch and Cooling Fan Control ~ Coolant Re Circulation Pump ~ Refrigerant Handling ~ Refrigerant Pipework Precautions ~ Refrigerant Oil ~ Compressor ~ Condenser ~ Receiver Drier ~ Expansion Valve ~ Evaporator Unit ~ Heater Blower Fan Assy ~ AC Circuit Diagram ]
  • Clutch [ Adjustment ~ Hydraulic Release System ~ Clutch Assy ]

K Series Engine Overhaul Manual
This overhaul Manual is applicable to K series engines fitted with either VVC or non VVC Cylinder heads and damp cylinder liners. This engine is fitted to the following models: MGF, Rover 114 and 214/414, New rover 214, 216 and BRM, New Rover 414 and 416 Coupe, Cabriolet, Tourer and Sports Models, Rover 25, Rover 45 and Rover 75.
Contents:

  • Repair and Replacement
  • Specification
  • Engine Number Location
  • Engine Serial Number Prefixes
  • Commencing ENgine Numbers
  • K16 Non VVC engine fitted with automatic timing belt tensioner
  • K16 Non VVC engine fitted with modified camshafts and cylinder heads
  • Cylinder heads fitted with triple angle valve seats
  • Modified Type B crankshafts

PG1 Manual Gearbox Overhaul Manual
This Overhaul Manual is applicable to PG1 gearboxes having the following serial No prefixes: C4BP, C4BS, C6BN, C6BP, C6BS, S6BSU, C6DTUTH, C6DTUT, C6DUTH, C6FTUT, K4BS, K4BX, K6AO, K6BN, K6BS, K7BSUT, K7BX, M5BS, R4A0, R4DT, S4DTU, S4EM, S4FTU, S6AO, S6BN, S6BNU, S6NS, S7EMU, V4DT, V6BS, W4DT, W4DTUT, Y4AO. This Gearbox is fitted to the following models: Rover 218/418 Diesel, New Rover 200 Diesel, new Rover 218, New Rover 400 Diesel, Rover 220, Rover 420, Rover 600 Diesel, Rover 600 Ti, Rover 820, Rover 800 KV6, MG-F.

Download free auto repair manual: 2001 onwards Lotus Elise Service Notes.pdf (480 pages pdf file, 12 MB).

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