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1998 Lotus Elise Service Notes.pdf

August 29, 2008 · Filed Under Lotus  · Tags: , ,

Service Manual for the second generation English manufactured Roadster with hand finished fibreglass body: LOTUS ELISE! This repair manual’s coverage includes the Lotus Elise Series 1 Standard (111S contained a VVC Rover K-Series engine with a modified head and VVT type technology), Lotus Elise 340R limited (the engine is based on the Rover 1.8 L K series unit and is reworked in a similar way to the VHPD=Very High Power Derivate 190 race version but tuned for road use ) and the Lotus Exige (Hardtop version of The Elise).

Contents

  • Introduction
  • Technical Data - Engine [ Section M111 Elise ~ Engine Designation of std and 111S: K16(18K4F) and K16(18K4K) Cylinder Head ~ Camshafts & Valve Timing ~ Valves ~ Valve Guides ~ Valve Seats ~ Valve Springs ~ Crankshaft ~ Piston Rings ~ Piston ~ Cylinder Block ~ Oil Pump ~ Coolant Thermostat ]
  • Technical Data - Vehicle
  • Chassis (AF) [ Chassis ~ Straightness Check ~ Rear Subframe and Longerons ]
  • Bodycare and Repair [ Lotus Composite Body Features ~ Bodycare ~ Accident Damage Assessment ~ Body Panel Bonding Materials ~ Replacement of Bonded On Panels General ~ Front Cash Structure ~ Windscreen Frame ~ Sill Panels ~ Rear Bulkhead Panel and Capping Rail ]
  • Body Fitting [ Soft Top Roof ~ Front Bonnet ~ Engine Cover Lid ~ Front Clampshell ~ Rear Clampshell ~ Door Mirrors ~ Door Beam and Hinge ~ Door Shell Assy ~ Door Glass, Guide Channels and Winder Mechanism ~ Door Seals ~ Door Latch Mechanism ~ Instrument Binnacle & Dash Panel ~ Windscreen ~ Roof Header Retaining Strip ~ Decal Positioning ~ Rear Boot Bulkhead ]
  • Front Suspension [ Geometry & Adjustments ~ Anti Roll Bar ~ Suspension Disassemby/Assembly ~ Front Wheel Bearing ]
  • Rear Suspension [ Geometry & Adjustments ~ Suspension Disassemby/Assembly ~ rear Toe Link Fixings ~ Rear Wheel Bearings ~ Wheel Speed Sensors ~ Barrel Shaped Road Springs ]
  • Engine (including rover publication) [ Maintenance Operations ~ Engine Removal/Replacement ~ Special Tools ]
  • Engine Management [ Component Location ~ Lotus Check Scanner Tool ~ Throttle Cable Adjustment ~ Electronic Control Module (ECM) ~ RElay Module ~ Manifold Absolute Pressure (MAO) Sensor ~ Chrankshaft Position Sensor ~ Intake Air Temperature Sensor ~ Throttle Position Sensor ~ idle Air Control (IAC) Valve ~ Oxygen Sensor ~ Camshaft Position Sensor (VVC only) ~ Oil Temp. Sensor ~ Fuel System ~ Ignition System ]
  • Transmission [ Gearchange Mechanism ~ Lubrication ~ Driveshafts ~ Transmission Replacement ~ Transmission Overhaul Special Tools ]
  • Wheels and Tyres [ Winter Tires and Snowchains ~ Emergency Punctured Tyre Inflator ~ Security Wheelnuts ]
  • Steering [ Steering Wheel ~ Upper Column Assy ~ Intermediate Column ~ Front Wheel Alignment & Rack Gaiters ~ Rack Pinion Assy Removal REplacment ~ Adjustment of Rack Bar Thrust Pad ]
  • Brakes[ Brake Fluid Check & Change ~ Front Brake Pad Replacement ~ Rear Brake Pad Replacement ~ Parking brake mechanism ~ Brake Discs ~ Master Cylinder ~ Pedal Box ~ Caliper Overhaul ]
  • Engine Cooling [ Maintenance ~ Drain Refill Procedure ~ Radiator Cooling Fan ~ Radiator Fan Control ~ Radiator Feed and Return Pipes ~ Water Pump and Thermostat ]
  • Fuel System [ Fuel Filling ~ Fuel Filter ~ Fuel Tank ~ Fuel Pump/Sender Assy ~ Charcoal Canister ]
  • Electrics [ Vehicle Security Alarm standard Lucas and Cobra 6019HF option ~ Switches and Instruments ~ Componen Locations and Fuse Ratings ~ Audio Equipment ~ Battery, Battery Cables and Earthing Points ~ Wiper Mechanism ~ Fitment of Driving Lamps ~ Harness Routing ~ Introduction of Uprated Starter Motor ~ Circuit Diagrams ~ Vehicle Security Alarm (Cobra 6422 option) ]
  • Maintenance and Lubrication [ Maintenance Schedule ~ Pre delivery Inspection ]
  • HEating & Ventilation [ Control Cables ~ Heater Matrix & Blower Fan Unit ]
  • Air Conditioning, Heating and Ventilation (2000 MOdel Year onwards) [ Control Operation and airflow Distribution ~ Vacuum Control System ~ AC Clutch and Cooling Fan Control ~ Coolant Re Circulation Pump ~ Refrigerant Handling ~ Refrigerant Pipework Precautions ~ Refrigerant Oil ~ Compressor ~ Condenser ~ Receiver Drier ~ Expansion Valve ~ Evaporator Unit ~ Heater Blower Fan Assy ~ Exige AC Circuit Diagram ]
  • Clutch [ Adjustment ~ Hydraulic Release System ~ Clutch Assy ]
  • Motorsport [ 190 VHPD engine ~ Competition/Competition Style Seats & 6 Point Competition Harness ~ Roll Over Bar Competition Reinforcement Kit ~ Hand Held Fire Extinguisher ~ Plumbed in Fire Extinguisher ~ Uniball Toe Link Kit ~ Road Spring and Damper Set ~ Adjustable Front Anti Roll Bar ~ Oil Cooler Kit ~ Battery Isolator Switch ~ Removable Steering Wheel ~ Stage 2 (135 bhp) Engine Tuning Kit ~ Yokohama A038-R Competition Tyres ~ 349R 340 PS/Tonne Pack ~ 340R Oil Cooler Kit ~ Goodridge Brake Hose Set ~ 5th Point Seat Harness Kit ~ Rear Racelight Conversion Kit ~ Tonneau Cover ~ 340R Exchange 190 bhp ECM ~ 340R Tach Timer ~ 340 Competition Roll Over Bar ]
  • 340 Supplement (340 R)
  • Exige Supplement (Exige)

Download free auto repair manual: 1998 Lotus Elise Service Notes.pdf (624 pages pdf file, 25 MB).

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