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Workshop Manual Daihatsu Charade-Chassis.pdf
This workshop manual contains essential information regarding the construction, disassembly/reassembly procedures and servicing methods of the power train, suspension, brake system, steering system, body and electrical system of the Daihatsu Charade (Sharada?).
This Workshop manual should be consulted to the fullest extent in combination with the workshop manual of the Type CB engine, Type CL engine and troubleshooting for engine control system of Type CB-80 engine so that quality servicing may be asured at all times.
Table of Contents:
- General Information [ Schematic Diagram of Components ~ Servicing Procedures ~ Trouble Shooting ~ Troube of SSTs Used ~ table of Service Specifications ~ Table of Tightening Torque ~ Wiring Diagram ~ Servicing Operations ~ Jacking Point & Supporting Points of Safety Stands ~ Safety Points of Two-Post Lift]
- Clutch [ Troubleshooting ~ Clutch Pedal Adjustment ~ Clutch Pedal and Clutch Release Cable Components - Removal - Inspaction - Installation ~ Clutch Unit Components - Removal - Inspection - Installation ]
- Manual Transmission [ Manual Transmission Assembly ~ Removal - Installation ~ Disassembly, Inspection and Assembly of Transmission Housing Case S/A and Case Cover ~ Components ~ Disassembly ~ Replacement ~ Inspection Assembly ~ Application Points of Grease and Bond and Application procedure ~ Disassembly, Inspection and Assembly of Input Shaft ~ Disassembly, Inspection and Assembly of Output Shaft ~ Disassembly, Inspection and Assembly of 5th Gear ~ Disassembly, Inspection and Assembly of Differential Case ~ Disassembly, Inspection and Assembly of Control Linkage-Related Parts ~ Shift Lever and Selecting Rod ]
- Automatic Transmission [ Sectional View ~ Specifications ~ Basic Checks ~ Adjustments ~ Test ~ Unit Inspection ~ Troubleshooting ~ Fluid Change ~ Transmission Removal and Installation ~ Dissasembly of Transmission ~ Inspection and repair of each part ~ Oil Pump ~ Forward Clutch ~ Direct Clutch ~ Valve Body ~ Assembly of Transmission Appendix ~ Shift Lever Construction ~ Control Cable Construction ~ Assembling Position and Direction of Thrust Bearing ~ List of Springs ~ List of O rings List of Bolst Used ]
- Front Axle & Suspension [ Front Axle ~ Sectional View - Components - Removal - Inspection - Installation ~ Front Suspension ~ Front Shock Absorber ~ Front Stabilizer Bar ~ Lower Arm ~ Drive Shaft ~ Front Drive Bearing Shaft ~ Wheel Alignment (Front & Rear) ]
- Rear Axle & Suspension [ Rear axle ~ Sectional View - Components - Removal - Inspection - Installation ~ Rear Suspesion ~ Rear Shock Absorber ~ Suspension Arm ~ Strut Rod ~ Stabilizer Bar ]
- Steering [ Steering Wheel ~ Engine Key Cylinder ~ Steering Colum ~ Steering Gear Assy Steering Gear Housing ]
- Brakes [ Brake Pedal Checks and Adjusments ~ Brake Booster Operation Check ~ Air Bleeding of Brake System ~ Automatic View ~ Brake Pedal ~ Brake Master Cylinder and Brake Booster ~ Master Cylinder ~ Brake Booster ~ Front Brake ~ Rear Drum Brake ~ Rear Disk Brake ~ Parking Brake ]
- Body [ Alignment and adjustment ~ Engine Hood Alignment Adjusment ~ Front Door Alignment Adjusment ~ Rear Door Alignment Adjusment ~ Hatcback Door Alignment Adjusment ~ Power Sunroof Alignment Adjusment ~ Front Bumper ~ Rear Bumper ~ Radiator Grille ~ Front Fender ~ Hood Lock Control Cable ~ Windows ~ Ouside Mouldings ~ Black Door Garnish ~ Front Door ~ Rear Door ~ Power Glass Sunroof with Tilt-Up Mechanism ~ Roof Drip Molding ~ Exhaust pipe ~ Fuel Tank ]
- Body Electrical [ Handling Instructions ~ Wiring Harnesses ~ Lamps ~ Combination Meter ~ Cross Coil Type Gauge Circuit ~ warning and Indicator system ~ Multi use Lever switch ]
- Appendix
Daihatsu owners, specially G100, G101, G1002, CB series engine, CL series engine should consider download this service manual. Download this manual for free: Workshop Manual Daihatsu Charade-Chassis.pdf (538 pages pdf file, 17 MB).
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