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Daewoo Nubira/Lacetti Service Manual (MY2004) - Automatic Transmission.pdf

August 4, 2008 · Filed Under Daewoo  · Tags: , , ,

For the sake of comfort, beside the manual transmission, Daewoo Lacetti also offers the 4 speed automatic manual, the ZF 4 HP 16 and the AISIN automatic tranny. This manual covers both of those automatic transmission, here you can find great sources for your curiosity on transmission.

The ZF 4 HP 16 is a four-speed automatic transaxle designed for cars with front-wheel drive and a transversely mounted engine.

The transaxle has a hydrodynamic torque converter with a controlled slip lock-up clutch.

A planetary gear train establishes the mechanical gear ratios.

The integral constant ratio can be adapted to the engine’s power output and the vehicle’s weight. The electronic-hydraulic control makes controlled power shifts and various shift programs possible. In selector lever position “P”, the output is locked mechanically.

The special feature of this transaxle is that it operates without freewheels. Shifting between individual gears takes place by means of overlapping clutch engagement and release.

The advantage of overlap shifting is as follows:

  • The transaxle can be of more compact design and is lighter on account of the absence of freewheels and the lower number of shift elements
  • Lower drag losses, i.e. higher efficiency
  • Lower peak torques acting on the components and driveline

However, overlap shifting necessitates high-performance hardware and software, and precision engine signals.

While the AISIN 4 Speed auto tranny is an electronically controlled 4-speed automatic transmission with Lock-up mechanism.

The transmission is mainly composed of the torque converter with lock up clutch, newly developed 4-speed planetary gear unit, the hydraulic control system and the electric control system.

Contents along with download links:

  • SECTION : 5A1 ZF 4 HP 16 AUTOMATIC TRANSAXLE
    • INTRODUCTION [ ZF 4HP 16 Automatic Transaxle ~ Transaxle Components ]
    • SPECIFICATIONS [ General Specifications ~ Transaxle Gear Ratio ~ Fluid Capacity ~ Fastener Tightening Specifications ~ Shift Speed Chart ~ Line Pressure ]
    • SPECIAL TOOLS [ Special Tools Table ~ SCHEMATIC AND ROUTING DIAGRAMS ~ Transaxle Control Module (1 of 2) ~ Transaxle Control Module (2 of 2) ~ Shift Mode Diagram ~ Power Flow Diagram ]
    • COMPONENT LOCATOR [ Transaxle Identification Information ~ Torque Converter ~ Transaxle Housing ~ Oil Pump ~ Rear Cover & Oil Pan Cover ~ Parking Lever ~ Input Shaft & Shift Gear ~ Valve Body ~ Gear Shift Control ]
    • DIAGNOSTIC INFORMATION AND PROCEDURES DIAGNOSIS [ Basic Knowledge Required ~ Functional Check Procedure ~ Line Pressure Check Procedure ~ Clutch Plate Diagnosis ~ Cooler Flushing and Flow Test ~ Transaxle Fluid Level Service Procedure . ~ Electrical/Garage Shift Test ~ Road Test Procedure ~ Torque Converter Lock-Up Clutch(TCC) ~ Diagnosis ~ TCM Initialization Procedure ~ Shift Speed Chart ~ Internal Wiring Harness Check ~ Transaxle Wiring Harness Connector ~ Symptom Diagnosis ]
    • DIAGNOSTIC TROUBLE CODE DIAGNOSIS [ Diagnostic Trouble Code (DTC) Identification ~ DTC P0562 - System Voltage Low ~ DTC P0563 - System Voltage High ~ DTC P0601 - Internal Control Module Memory Checksum Error ~ DTC P0603 - Internal Control Module Keep Alive Memory(KAM) Error ~ DTC P0604 - Internal Control Module Random Access Memory(RAM) Error ~ DTC P0606 - Transaxle Control Module Processor Fault ~ DTC P0703 - Brake Switch Circuit Malfunction ~ DTC P0705 - Transmission Range Sensor Circuit Malfunction(PRNDL Input) . ~ DTC P0710 - Transmission Fluid Temperature Sensor Circuit Malfunction ~ DTC P0715 - Input Speed Sensor(ISS) Circuit Malfunction . ~ DTC P0716 - Input Speed Sensor(ISS) Circuit Range/Performance ~ DTC P0717 - Input Speed Sensor(ISS) Circuit No Signal. ~ DTC P0720 - Output Speed Sensor(OSS) Circuit Malfunction ~ DTC P0721 - Output Speed Sensor(OSS) Circuit Range/Performance ~ DTC P0722 - Output Speed Sensor(OSS) Circuit No Signal ~ DTC P0725 - Engine Speed Input Circuit Malfunction ~ DTC P0726 - Engine Speed Input Circuit Range/Performance ~ DTC P0727 - Engine Speed Input Circuit No Signal ~ DTC P0731 - Gear 1 Incorrect Ratio ~ DTC P0732 - Gear 2 Incorrect Ratio ~ DTC P0733 - Gear 3 Incorrect Ratio ~ DTC P0734 - Gear 4 Incorrect Ratio ~ DTC P0781 - 1-2 Shift Malfunction ~ DTC P0782 - 2-3 Shift Malfunction ~ DTC P0783 - 3-4 Shift Malfunction ~ DTC P1604 - Data Check of Internal & Extended Ram Failed ~ DTC P1606 - Failure Of External Watchdog ~ DTC P1671 - CAN Transmit Message Failure ~ DTC P1672 - CAN Bus Off Failure ~ DTC P1673 - CAN Receive ECM Message Failure ~ DTC P1839 - EDS 3 Output Shorted To Ground ~ DTC P1840 - EDS 3 Output Shorted To Power ~ DTC P1841 - EDS 3 Output Open ~ DTC P1850 - Solenoid 1 Output Shorted To Ground ~ DTC P1851 - Solenoid 1 Output Shorted To Power ~ DTC P1852 - Solenoid 1 Output Open ~ DTC P1853 - Solenoid 2 Output Shorted To Ground ~ DTC P1854 - Solenoid 2 Output Shorted To Power ~ DTC P1855 - Solenoid 2 Output Open ~ DTC P1861 - EDS 4 Output Shorted To Ground ~ DTC P1862 - EDS 4 Output Shorted To Power ~ DTC P1863 - EDS 4 Output Open ~ DTC P1864 - EDS 5 Output Shorted To Ground ~ DTC P1865 - EDS 5 Output Shorted To Power ~ DTC P1866 - EDS 5 Output Open ~ DTC P1867 - EDS 6 Output Shorted To Ground ~ DTC P1868 - EDS 6 Output Shorted To Power ~ DTC P1869 - EDS 6 Output Open ~ DTC P1871 - EDS Valve Power Supply Circuit Shorted to Power ~ DTC P1874 - Solenoid Valve Power Supply Circuit Shorted to Power ~ DTC P1881 - 2-1 Shift Malfunction ~ DTC P1883 - 3-2 Shift Malfunction ~ DTC P1884 - 4-3 Shift Malfunction ~ DTC P1885 - 3-1 Shift Malfunction ~ DTC P1886 - 4-2 Shift Malfunction ]
    • MAINTENANCE AND REPAIR [ ON-VEHICLE SERVICE ~ Transaxle Fluid Level Checking Procedure ~ Changing the Fluid ~ Fluid Level Set After Service ~ Repairing Fluid Leaks ~ Case Porosity Repair ~ Shift Control Lever Assembly ~ Shift Control Cable ~ Shift Control Cable Adjustment ~ Transaxle Control Module(TCM) ~ Park/Neutral Start Switch ~ Oil Cooler Pipes/Hoses ~ Drive Axle Oil Seal ~ Oil Pan, Oil Pan Gasket ~ Control Valve Body Assembly ~ Left Transaxle Mounting Bracket ~ Transaxle Assembly ]
    • UNIT REPAIR [ Torque Converter ~ Transaxle Holding Fixture Assembly ~ Valve Body ~ Rear Cover ~ Clutch B/E ~ Clutch B/E Measurement Procedure ~ Planetary Gear Set ~ Brake C/D ~ Differential ~ Side Shaft ~ Brake F, Slotted Nut ~ Torque Converter Housing ~ Shift Mechanism ~ Parking Lock System ~ Bearing Plate(With Spur Gear) Assembly . ~ Oil Pump Assembly ~ Differential/Side Shaft Outer Race, Bearing Shim ~ Important Measurement/Adjustment ]
    • GENERAL DESCRIPTION AND SYSTEM [ OPERATION ~ Mechanical Components ~ Electronical Components ~ TCM Inputs That Affect the 4HP 16 Transaxle ]
  • SECTION : 5A2 AISIN AUTOMATIC TRANSAXLE
    • SPECIFICATIONS [ General Specifications ~ Transaxle Gear Ratio ~ Fluid Capacity ~ Line Pressure Specification ~ Fastener Tightening Specifications ]
    • SPECIAL TOOLS [ Special Tools Table ]
    • SCHEMATIC DIAGRAMS [ Transmission Control Module (1 of 4) ~ Transmission Control Module (2 of 4) ~ Transmission Control Module (3 of 4) ~ Transmission Control Module (4 of 4) ~ Shift Mode Diagram ]
    • COMPONENT LOCATOR [ Shift Select Control ~ Automatic Transaxle Components ~ Bearing and Races Installation Position Direction ]
    • DIAGNOSIS [ Electrical Connector View ~ Wiring Harness and Connector Inspection ~ Road Test ~ Function Check ~ Unit Inspection ~ On-Vehicle Repair (Matrix Chart) ]
    • DIAGNOSIS TROUBLE CODE DIAGNOSIS [ Diagnosis Trouble Code Chart ~ DTC P0562 System Voltage Low ~ DTC P0563 System Voltage High ~ DTC P0601 Internal Control Module Memory Checksum Error ~ DTC P0604 Internal Transmission Control Module (TCM) Random Access Memory (RAM) Error ~ DTC P0705 Transmission Range (TR) Switch Circuit Malfunction ~ DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input . ~ DTC P0713 Transmission Fluid Temperature (TFT) Sensor Circuit High Input . ~ DTC P0717 Input Shaft Speed (ISS) Sensor Circuit No Signal ~ DTC P0722 Ouput Shaft Speed (OSS) Sensor Circuit No Signal ~ DTC P0727 Engine Speed Input Circuit No Signal ~ DTC P0741 Torque Converter Clutch (TCC) Circuit Stuck Off . ~ DTC P0742 Torque Converter Clutch (TCC) Circuit Stuck On ~ DTC P0743 Torque Converter Clutch (TCC) Electrical ~ DTC P0748 Pressure Control Solenoid (PCS) Electrical ~ DTC P0751 Shift Solenoid 1 (SS1) Stuck Off ~ DTC P0753 Shift Solenoid 1 (SS1) Electrical ~ DTC P0756 Shift Solenoid 2 (SS2) Stuck Off ~ DTC P0758 Shift Solenoid 2 (SS2) Electrical ~ DTC P0785 Timing Solenoid (ST) Electrical . ~ DTC P1781 Engine Torque Signal Error ~ DTC P1791 Throttle Position Signal Error ~ DTC P1792 Engine Coolant Temperature (ECT) Signal Error ~ DTC U2105 Can Error ]
    • MAINTENANCE AND REPAIR [ ON-VEHICLE SERVICE ~ Transaxle Fluid Level Checking Procedure ~ Fluid Drain Procedure ~ Locating Fluid Leaks ~ Case Porosity Repair ~ Fluid Cooler Flushing ~ Control Cable Adjustment ~ Shift Control Lever Assembly ~ Transmission Range (TR) Switch ~ Shift Control Cable ~ Shift Select Cover ~ Input Shaft Speed (ISS) Sensor ~ Output Shaft Speed (OSS) Sensor ~ Transmission Control Module (TCM) ~ Fluid Cooler Inlet Pipes and Hoses ~ Fluid Cooler Outlet Pipes and Hoses ~ Transaxle Assembly ]
    • UNIT REPAIR [ Major Component Disassembly ~ Major Component Assembly ~ Oil Pump ~ Direct Clutch ~ Planetary Ring Gear ~ One-Way Clutch ~ Forward and Reverse Clutch ~ Counter Driven Gear ~ Valve Body ~ Differential Case ]
    • GENERAL DESCRIPTION AND SYSTEM OPERATION [ Transaxle Description ~ Electronical Components ~ Hydraulic Control System ~ Automatic Transaxle System ]

Important :You have to navigate posts below to complete the free Daewoo Nubira/Lacetti Service Manual: Daewoo Nubira/Lacetti Service Manual (MY2004) - General Information.pdf, Daewoo Nubira/Lacetti Service Manual (MY2004) - Body & Accessories.pdf, Daewoo Nubira/Lacetti Service Manual (MY2004) - Transaxle Drive Axle.pdf, Daewoo Nubira/Lacetti Service Manual (MY2004) - Brake.pdf, Daewoo Nubira/Lacetti Service Manual (MY2004) - Restraints.pdf, Daewoo Nubira/Lacetti Service Manual (MY2004) - Engine.pdf, Daewoo Nubira/Lacetti Service Manual (MY2004) - Heating, Ventilation & AC.pdf, Daewoo Nubira/Lacetti Service Manual (MY2004) - Steering.pdf, Daewoo Nubira/Lacetti Service Manual (MY2004) - Suspensions.pdf.

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Comments

One Response to “Daewoo Nubira/Lacetti Service Manual (MY2004) - Automatic Transmission.pdf”

  1. loaiekreim on November 16th, 2008 2:43 am

    hello iwant servise manual of kia rio

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